Brick Wall Surge Protectors will not fail!
Products Available from Brick Wall Surge Protectors
Product Standards of Brick Wall Surge Protectors
Line Conditioning Characteristics of Brick Wall Surge Protectors
Brick Wall Surge Protector Ground Current
Oscilloscope Traces of a Brick Wall Surge Protector and our competition
How a Brick Wall Surge Protector Works
Origins of the Brick Wall Surge Protector

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Brick Wall Surge Protectors - How It Works

(Surge Protector Questions?)

HOW OUR SURGE PROTECTORS WORK

Most surge protector manufacturers make grand claims about their products but publish little of the technology involved.

We claim that our Brick Wall surge protectors offer performance, reliability and safety advantages that cannot be matched by other surge protectors. The following represent the basic engineering principles.

Diagram of a Brick Wall Surge Protector

External surges first encounter the Series Mode surge reactor L1, and must pass through this surge reactor to reach the protected equipment. L1 resists the surge frequencies and immediately (zero response time) provides current limiting. The Brick Wall surge protector reactor behaves like a relatively high value resistor at the surge frequencies and dissipates some of the surge as heat. Unlike MOV’s, TRANS-ZORBS and similar shunt based surge protectors that use elements weighing less than 1/4 ounce, Brick Wall surge protectors can easily absorb any surge repeatedly with absolutely no degradation.

Our surge protector reactor in conjunction with the capacitor C2, restricts the incoming voltage slew rate of up to 5,000 volts per microsecond to a maximum of 100 volts per microsecond (1 volt per 10ns). L1 and C2 operate continuously and react instantly for surges or noise lying within the normal dynamic range of the power wave. If the surge exceeds the normal ±180 volt peak dynamic range of the power wave, the dynamic clamp circuit (D1 C3) which tracks the peak of the power wave comes into play. With a diode clamp response time of 5ns, and maximum slew rate limited by L1 and C2 to 1 volt per 10ns, even a worst case surge will be clamped by the time the voltage exceeds the clamp voltage by 1 volt. The clamp circuit places a 180µf capacitor (C3) in parallel with C2, reducing the surge slew rate to about 8 volts per microsecond.

Two 'crowbar' circuits act on high energy surges. The series connected crowbar circuits consist of a SCR switch, inductor and a 180µf capacitor, chosen to minimize the disturbance on the power wave. The first crowbar circuit responds to the slew rate of the incoming surge. If a surge is large enough to generate more than 30 volts in less then 2µs across C3, then the slew rate crowbar neutralizes the surge. Should C4 become charged, and the voltage again begins to rise, a second crowbar will activate at 220 volts peak to provide a final measure of protection.

Since the surge reactor is a high impedance at the high frequencies of the surge, minimal high frequency current flows in the neutral wire and consequently the 'common mode' problem created by simple shunt surge protectors does not exist with Brick Wall Surge Protectors.

Our engineering staff is always available to answer any technical questions you may have. Computer simulations and custom configurations can be provided.

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  HOW OUR SURGE PROTECTORS WORK


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CALL 1.800.528.0313

Brick Wall Division
Price Wheeler Corporation

3800 31st Street, San Diego, CA 92104
phone: 619.544.8390   fax: 800.528.6623 / 619.688.9283
email: info@brickwall.com

Copyright 2002, Price Wheeler Corporation